To ensure the safe operation of the robot peeling machine unit, the following key steps and principles must be followed:
Safety management of equipment installation, commissioning, and operation:
During the installation process, comprehensive installation, commissioning, and trial operation safety manuals provided by the manufacturer should be used, and personnel should be trained in operational skills to reduce the risk of equipment damage or personal injury.
Personnel skill training:
Collect and organize relevant safety technical materials in advance, and organize personnel for training to improve the skill level of operators and reduce losses caused by insufficient skills.
Daily inspections and safety checks:
Incorporate the normal safety mechanism checks of the equipment into the daily inspection scope, following the principles of not arbitrarily short-circuiting, not arbitrarily modifying, not arbitrarily dismantling, and operating according to specifications.
Inspection items include emergency stop buttons, safety doors and door switches, external emergency stop switches, etc.
Equipment improvement and troubleshooting:
For existing problems with the equipment, improve stability and reliability through continuous practice and improvement.
For example, to address the issue of uneven stacking by the robot, improve the structure and materials to reduce failure points and increase operational efficiency.
Automation and monitoring:
Utilize automation technology, such as robots automatically recording weight and ID codes, online monitoring of peeling process data, and reporting it to the factory-level system and internal unit OEE software to achieve streamlined production and rapid problem diagnosis.
Standardized safety concepts:
Implement standardized safety concepts to ensure safe working conditions and minimize the need for physical labor.
Spare parts management and maintenance:
For equipment with complex structures and precise designs, such as the head of a packaging machine, skilled maintenance personnel are required for repairs, and the procurement cycle of spare parts should be considered to reduce downtime due to failures.
Modification and upgrading:
For existing hidden dangers in the equipment, modifications and upgrades should be made, such as changing the movable pitch teeth to fixed ones to extend service life and reduce maintenance costs.
Through the above measures, the safe operation of the robot peeling machine unit can be effectively ensured, improving production efficiency and equipment stability.